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Global Engineering Solution Partner

Saturday, 16.02.2019 18:06

Technical Infrastructure and Utilities

Technical Infrastructure of the Company includes:

Multi-process column and boom manipulator CB-R 5x6 with Lincoln traveling base

A column and boom manipulator is used for automated submerged arc welding. It is mounted on a traveling base moving on rails and equipped with an anti-overturn system. A concept of modular design allows for full customization by using the standard components. It provides a good quality of performed joints while minimizing the time required for welding of different parts of the structure.

- Vertical operating range of the boom: 5000 mm (position of the burner ca. 830 to 5830 mm);
- Horizontal operating range of the boom: 6000 mm;
- Total machine height: 7800 mm;
- Column turning range: 360° (manual), with lock;
- Travel speed of the boom: 200 to 2000 mm/min;
- Travel speed of the base: 200 to 2000 mm/min;

4-roll hydraulic rolling machine AKYAPAK

Technical data:
- Working length - 3100mm,
- Maximum thickness of rolled material - 68 mm,
- Maximum thickness of material while pre-bending (rolling without allowances) - 40mm
- Diameter of the upper roll - 540mm,
- Diameter of the bottom roll - 440mm,
- Diameter of side rolls - 500mm
- Range of performed diameters – inner diameter Ø 594 - 5400mm,

Aforementioned parameters for steel with ultimate strength Rm = 400N/mm2. For execution of cones, all bending parameters must be reduced by 50%, wherein the small diameter of the truncated cone cannot be less than 810 mm.

Plasma oxygen and flame cuting machine 3D-VX HQ Speed- STIGAL

The machine is designed for contour cutting of metal sheets using one or more plasma or oxygen torches. What distinguishes the machine from the others is a combination of a steel chassis covered with channel bar and the lightest, highly durable at the same time, ribbed portal made of aluminum alloys. Such a sophisticated combination ensures great rigidity, high acceleration and excellent reproduction of the shapes of cut pieces throughout its entire, long-term operating period.

Shears for cutting sheet CNC HVR 3100X13

Cutting width 3100 mm Max. thickness of cutting plate grade S235 till 13 mm, stainless steel 8 mm.

Press brake CNC HAP 3100X300 with the load 300 ton

Plasma cutting machine TELEREX TXB 10500 of ESAB to underwater cutting.

Max thickness of steel plater is 70 mm.

Long: 36 m
Width: 12 m

Folding rollers of HUGH SMITH till thickness. 75 mm

  • compressed air line - screw compressor Boge SD 60-2 with efficiency of 7 m3/min with the pressure of 8 bar,
  • fluid oxygen gassing station LOX, cryogenic tank Gyro - AB type 33VCSP-18 capacity 3,3 m with the inside installation on the production hall,
  • fluid carbon dioxide gassing station LCO2, cryogenic tank AGA Gyro typ. 110 VCSP, cap. 11 m3 with the inside installation on the production hall,
  • engine-powered lift truck - weighting capacity 3 ton..

Lathe BERNARDO Titan 660 x 2000

- fast stroke system,
- mechanical multi-plate clutch,
- digital 3-axis display,
- MULTIFIX system

- Sleeve separation: 2000 mm
- Sleeve height: 330 mm
- Rotation diameter over the bed: 660 mm
- Rotation diameter over the cavity: 900 mm
- Rotation diameter over the sled: 460 mm
- Bed width: 400 mm
- Spindle bore: 105 mm
- Rotation speed range: (16) 25 - 1600 rpm
- Longitudinal stroke range: (25) 0,044 - 1,480 mm/rotation
- Transverse stroke range: (25) 0,022 - 0,740 mm/rotation
- Metric thread: (54) 0,45 - 120 mm
- Imperial thread: (54) 7/16 - 80 Gg/1"
- Sleeve diameter: 90 mm
- Sleeve stroke: 235 mm

Universal lathe BERNARDO UWF 150

The machine can execute strokes in all planes (front-back, right-left, up-down). The digital display supporting all three axes facilitates work of the operator. The Bernardo UWF 150 universal lathe is also equipped with a universal head, rotating at 2x360 degrees. The lathe is also equipped with a horizontal spindle and a moving arm, with a head up to 780 mm. The cutting table dimensions are 1650x360 mm, enabling long objects to be cut.

- Table dimensions: 1650 x 360 mm
- Stem grip, horizontal: ISO 50
- Stem grip, vertical: ISO 50
- Stem rotation speed, horizontal: (12) 58 - 1800 rpm
- Stem rotation speed, vertical: (12) 60 - 1750 rpm
- Longitudinal stroke (x): 1350 mm
- Transverse stroke (y): 290 mm
- Vertical stroke (z): 390 mm
- Stem / table distance: 160 - 550 mm
- Stem / column distance: 230 - 900 mm
- Longitudinal / transverse stroke: (8) 22 - 420 / (8) 22 - 393 mm/min
- Vertical stroke: (8) 6 - 112 mm/min
- Fast x, y, z axis stroke: 1290 / 1208 / 513 mm/min

Heavy lathe TAURUS TRD 90 / 3m

- max. cutting diameter over the bed: 880 mm
- max. cutting diameter over the support: 660 mm
- max. cutting diameter with bridge selection: 1340 mm
- cutting length with bridge selection: 600 mm
- metric thread: 1÷56 mm
- imperial thread: 1/2÷28 TPI
- modular thread: 0,25÷14 MP
- thread D. P.: 0,2÷112 D. P.
- longitudinal stroke: 0,042÷2,4 mm/rotation
- transverse stroke: 0,02÷1,2 mm/rotation
- transverse stroke: 670 mm
- transverse stroke: 145 mm
- tailstock bushing protrusion: 200 mm
- bed height: 680 mm
- bed width: 880 mm

Production Facility

Production is conducted within the area of the former Stocznia Szczecińska (Szczecin Shipyard), where our company is at disposal of a production hall with total area of 2500 m2, two gantry cranes, each characterised by 12.5 tons of lifting capacity, 6 pcs of local lifts at welding posts. The hall is adjacent to a yard, area: 2000 m2.

Structures can be loaded from a quay operated by two cranes, each with the lifting capacity of 50 tons. Max lifting capacity 450 tons. The depth of the river at the quay is 8 m. We can get ships about lenght 150 m at the quay.



Anticorrosive protection

The Company has an chambers designated for the performance of shot blasting. Sand-blast cleaning and painting is done in shot-blasting chambers, area: 850 m2 and painting chambers, area: 490 m2

Additionally we have a cooperation agreement for the implementation of painting works and the usage of professional equipments for the anticorrosive protection of structures.

„Global Engineering Solution Partner”

We want to comply with the requirements of our customers

No orders too small or too large for us.
We are not afraid of difficult implementation.

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